组合式早拆变截面隧道混凝土浇筑台车的设计及结构计算
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广东省水利水电第三工程局有限公司

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U455.3????

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广东省自然科学基金面上项目(2022A1515010853)和广东省住建厅科技项目(2023-K49-103119)


Design and structural calculation of a combined early dismantling variable cross-section tunnel concrete pouring trolley
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    摘要:

    在我国交通基础设施建设蓬勃发展的背景下,隧道工程数量不断攀升,混凝土浇筑成为影响隧道施工进度与安全的关键环节。传统浇筑设备在复杂地质和大规模施工需求面前,存在效率低、周转慢等问题。为此,本研究设计并优化了组合式早拆隧道混凝土浇筑台车。台车具有模块化模板组合系统、高效支撑与升降机构、灵活行走装置协同作业,可实现快速精准浇筑。通过理论分析,对关键部件进行优化,采用 Q235 钢板作顶模板面板、10mm 槽钢作背楞,满足强度和刚度要求;门架主横梁和主竖梁选用高强度 Q345 钢材,确保承载能力。顶模板总荷载在考虑安全系数后,实际设计荷载为 7.15×102MPa,门架主横梁每榀承受面荷载达 334336.8N/m2 ,主竖梁采用 HN350×175 型钢并布置加劲肋抵御水平荷载。实际工程应用表明,该台车显著提高了混凝土浇筑效率,缩短了施工周期,具有良好的推广价值。

    Abstract:

    Against the backdrop of the booming development of transportation infrastructure in China, the number of tunnel projects continues to rise, and concrete pouring has become a key link affecting the progress and safety of tunnel construction. Traditional pouring equipment faces problems such as low efficiency and slow turnover in the face of complex geology and large-scale construction requirements. Therefore, this study designed and optimized a combined early demolition tunnel concrete pouring trolley. The trolley was equipped with a modular template combination system, efficient support and lifting mechanism, and flexible walking device for collaborative operation, which can achieve fast and accurate pouring. Through theoretical analysis, the key components were optimized by using Q235 steel plate as the top template panel and 10mm channel steel as the back rib to meet the requirements of strength and stiffness; The main crossbeam and main vertical beam of the gantry are made of high-strength Q345 steel to ensure their load-bearing capacity. After considering the safety factor, the actual design load of the top formwork is 7.15 × 10 2 MPa. The load-bearing surface load of each main crossbeam of the gantry is 334336.8N/m 2. The main vertical beam was made of HN350 × 175 steel and reinforced with stiffeners to resist horizontal loads. Practical engineering applications have shown that this vehicle significantly improves the efficiency of concrete pouring, shortens the construction period, and had good promotional value.

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  • 收稿日期:2025-04-16
  • 最后修改日期:2025-06-13
  • 录用日期:2025-06-16
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